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Shop Renovations

From Barn to Shop and Visitor Centre!

Western Isles Enterprise         Comhairle nan Eilean Siar        
Royal Bank of Scotland


August 2005 - Plans!

Hebridean Soap Company warehouse - 2005

This building project will transform the current stone-built barn into a working soap-kitchen and Retail shop, where people can come, learn a little about the history of soap, browse through our products, watch our soap being made, and relax at decked areas outside, overlooking Loch Roag and the Hills of Harris.

The project is due to begin in September 2005, and is to be partially funded and facilitated by the Western Isles Enterprise, the Comhairle nan Eilean Siar Business Advantage Scheme, and The Royal Bank of Scotland.

Before being used as my 'warehouse', the building was most recently used as a sheep-byre. 50 years before that however, it was a dwelling-house, as can be seen by the fireplaces halfway up the walls inside.

Friday 9th September 2005

All Grants are in place - just waiting for groundwork to be started. Builders arrive on the island next week.

Monday 7th November 2005

Hebridean Soap Company warehouse - 2005

Andy and Neil, my builders, have gutted the inside of the barn and laid a new floor ...

Currently, MacLennan Contractors are digging out the Groundworks for Utilities and Car-park. As you can see, they are having to remove very large rocks!

Unfortunately, the new roof for the building cannot be supplied until January 2006, so now the development definitely won't be finished until early Spring 2006.

Tuesday 27th December 2005

Wooden extension frame - December 2005

Building work has now stopped for the festive season, but the timber skeleton which will be the new Retail area is now in place...

The pre-assembled one-piece roof will be delivered in January...

Levelling of groundworks is on-going.

Friday 24th February 2006

Pointing of inner and outer surfaces of stone is now completed, and the stone floor should be going down inside soon ...

Continuing groundworks means that the site is full of deep chasms and exposed pipework interspersed with huge mountains of peat topsoil, a portion of which is being spirited away by green-fingered neighbours for their vegetable gardens (with my consent, of course) ...

All excavated rocks are being kept aside to go towards constructing my organic Herb Rockery, around the edge of the site ...

Work scheduled to commence with new roof around middle of May ... After then, things should go really quickly ...

Tuesday 4th April 2006

Walls for extension are now built, and old roof has been taken off ready for the new one ...!

April 2006 - roof off

View from back of barn

April 2006 - roof off

View from side of barn

Tuesday 18th April 2006

The Cranes came to lift 'A' shaped joists up to the roof - these will form the framework of beams which will be visible upward from inside.

April 2006 - roof off

Shop window frames have now also been put into place.

April 2006 - roof off

Roof framework now just has to be built up with supporting joists, this will form the basis for the beam structure which will be open and visible from the inside of the buildings.

April 2006 - roof off

Tuesday 25th April 2006

The heavy, insulated roof layer has now been fitted, and waits to take ceramic tiling on its surface.

No more work will happen now until mid-June 2006.

Starting then, three weeks work should take us up to completion.

25th April 2006 - new roof in progress!

View of barn extension and roof layer

Now the basic roof structure is in place, a hint of what the finished interior will look like emerges:

25th April 2006 - inside view

View of roof rafters

Friday 21st July 2006

Phew ... Pressure of work ...

Building is in dormant stage for a couple of weeks, while head builder gets married ...  !

Most of the Tiles are now on roof, using modern clip-grid system, and heavy slate tiles.

21st July 2006

Glass is now in doors and windows.

21st July

It is difficult to fit modern window-frames into thick stone apertures - they must first be fitted roughly, and insulated around the edges. Then the stonework will be replaced around the borders of the frame, using traditional stonework skills.

21st July 2006

The final work will commence in first week of August.

At this time, roof tiles will be completed, skilled building-works finished off, and shop-fitting will commence.

Wednesday 6th September 2006

The new shop is beginning to look more 'finished' from the outside now ...

The roof is completed ...!  At this traditional landmark, a bottle of cold Bollinger was popped and enjoyed by architect, building team, and myself, under the new roof ...

Special weatherproof tongued-and-grooved Cedarwood Cladding has been applied to the shop extension. This wood needs nothing else doing to it, and will only just take on a more silver sheen over time.

6th September 2006 - cedar cladding

Cedarwood-clad building

The cladding was also tailored to fit over the external pine 'A' beam:

Painstaking wood-screeding has been hand-cut (by builders) to give an exact fit around the inside and outside of windows within the stone frame:

6th September 2006 - wood and screeding

Wood screeding on windows

And solid bespoke Douglas Fir furniture, designed by Dominic Marshall, the architect, and built by Henry Cutts, the Chief Builder, is now in place, and the first coat of floor paint has been applied to the cement.

Bespoke Douglas Fir Furniture

Solid Douglas Fir furniture

This piece of furniture is actually a soap Curing Rack - each of the seven pull-out shelves will take 200 bars of soap, standing on their ends. The shelf-ends protect the curing bars from dust and debris.

Unfortunately, our electrician burst a head gasket at Carlisle and lost his window of opportunity, which has delayed the project a little while longer (all should've been finished by now), however, more work will be done this month, which should (fingers crossed/touch wood) see all work written off and signed off.

Sunday 15th October 2006

The Hebridean Soap Company now has its own two-ton Standing stone outside the business premises ...!

15th October 2006 - Rasied standing stone

Raised standing stone

This rock was dug out of the earth under the new shop foundations, right at the beginning of the project, so it seemed fitting to stand it up outside ...!
Rain is busy washing away embedded peat and dirt from all crevasses ...

The building has five sets of electric fans fitted:

15th October 2006 - Ceiling fan

Ceiling fan

These work to force warm air down, and in so doing, paradoxically heat the building to some extent, rather than cooling it ...
They will also aid in good air circulation which is needed to cure the soap bars ...
 
All electrical wires are concealed cleverly in chrome metal piping (see picture above), attached to joist-work ... This is aesthetically the best way it could be done, given that the walls of the building are solid igneous rock ...

Proper MDF walls are now up, finished and painted in the extension ... My builder has built all of these himself from scratch, and because he is a pedant like me, they all fit perfectly ...
The facing panel of the electric meter panel below is held in place purely by the pressure of the wood within the presented wooden frame ...
Good Craftsmanship ...

15th October 2006 - New walls

New walls of shop

15th October 2006 - New walls

Wood edging on meeting stone

And once again, wherever the new walls edge onto stone, they have been painstakingly cut to fit the contours closely.

All electric work has been finished – here is the Control panel

15th October 2006 - Electric panel

Control panel

And tube lights are in place, suspended by decorative chains from the wooden joists ...
Tube Lights and suspending chains

15th October 2006 - Lighting

Lighting

Tuesday 19th December 2006

A  Very merry Christmas, and a Peaceful New Year to one and all ...  !

Not much progress up to now ... And we are unable to open until all work is completed.

Hopefully the Car Park tarmaccing will be done soon ...

And realistically, work will now conclude next year, hopefully being well-finished by the Spring.

Here is how the shop looks ... No soap in there, and a feeling of somehow ... waiting ...

18th December 2006 - shop

Shop

The soapkitchen now contains all of its furniture, and is simply waiting for some soap to be made and set to cure there ...

18th December 2006 - soap kitchen

Kitchen

More in the New Year ...!

Thursday 29th March 2007

Hello again, after a very long wait ...!

A little progress ... The Car Park is done, Yay ...!!

Building 'snag-list' not yet completed. Waiting for return of team ...

However, Snag-list is (in Proprietors personal opinion) only superficial, and more importantly, all of the basic necessary things are now in place for opening to proceed at Proprietors convenience, rather than Project Managers convenience ... There is a long-awaited freedom in that ... So we are going to go for it ...!!

~ Tuesday 1st May 2007 ~

is the date chosen for the Grand Opening Day - please put it in your Diaries - some will get invitations, but *all* are welcome ...

Neo-Pagans amongst you will recognise this as the Festival of Beltane, about which my Celtic Rituals book says the following:

"out of the darkness of the winter, we welcome the summer ... With Beltane, actions that have been in gestation, contemplated in imagination only, can now be expressed in the world of form... We have entered the season of action and energy - an ever-greater outward-moving affirmation of light"

That about says it all for me ...

Our Grand Opening will be a 'drop-in' event - just come and join us whenever you wish between 10am and 6pm ...

The Storyboards may not yet have arrived, but the kettle will be on and the company will be vibrant ...!

Saturday 26th August 2007 - The end or just the beginning?

Hello to everybody who is still reading this Blog ...!

Due to a number of problems with BT, Broadband, PC's and the internet in general, combined with the seasonal workload, this is the first time I have been confidently able to update the web-site - sorry about that ...!

We have had a *very* successful season, my workforce Anne and myself have been hard at work in our new shop all summer, and have had the pleasure of meeting many wonderful customers from all over the world, during the course of the last few months. Our Visitor Book makes very interesting reading ...!

The Project Manager of the building project took the decision not to return and complete the project he had undertaken, so remedial work is taking place, at additional expense, to correct and modify parts of the building which were unfinished, and I'm pleased to announce that we are now 'watertight' for the winter months.

We are now working towards christmas ... We plan to make Frankincense celtic squares with an abundance of gold ribbon, and I have today been experimenting with a new goatsmilk soap, which uses goatsmilk given by our very own goats in Callanish - a fine bunch of goats they are too ... There may be pictures later ...

This season has been taken up with getting used to our new premises, making things work, and learning from the new environment, as well as supplying all of our usual retail outlets, and responding to the increased web-site ordering system traffic.

Next season hopefully we may have the resources to 'branch out' a little bit, and increase our range of products.

Once again, a big thank you to all of our customers, in person and through the ether...

Here are some photos of the finished shop and Visitor Centre...

Shop and Visitor Centre - all finished!

Shop and Visitor Centre - all finished!

Shop and Visitor Centre - all finished!

Shop and Visitor Centre - all finished!

Shop and Visitor Centre - all finished!

Shop and Visitor Centre - all finished!



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